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Achievement in pictures ... Top

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achieving

's go for the first layer which is a solid layer of bricks. Previously, we have arranged the bricks on the ground, I do not know if it was a good idea, it's true that it is not easy to be straight and steady ...

2nd layer: it starts to have the techique! Must put a lot of mortar, brick and tap with hammer to create a suction effect that "glue" brick really well and spread the mortar underneath. Then, go over the outer seal to ensure water resistance.
planks on the sides are very useful to try to climb a wall right!

3rd layer: this is it cuts commmencent! It forms the beginning of the flue which passes around the ash box. The flue will be by the left (non-ideal configuration relative to an exit from the rear, but that suits us not to too much beyond the stove in our fireplace).

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Overview before the start of construction:
First and foremost, we removed the stones which formed the floor of the fireplace and were broken in order to run a mini-concrete slab armed ensure stability of the stove.
Then we had our fireplace that tuberculosis is an old stone chimney wide (rectangular exit 60 * 120cm, height 10m) and not necessarily sealed the floors ...! For this operation, it took up to the roof and re-cement the whole chimney cap.

Preliminary tests:
We have made these few preliminary tests that we have a little reassurance about the feasibility of things, and especially the ability to read and adapt the plan with respect to As Construction ...

insulation from the bottom of the chimney
We isolated the bottom of the chimney with panels Firerock (wool + aluminum), both to protect the bottom heat (coated stones earth / straw) and allow for better heat recovery in the room.

molding elements:
We also had various molding elements: lintel above the ashtray lintel above the fire door, the lintel above the flue outlet and plate to close the top of the post-combustion chamber. We built soaps wooden molds and then cast in refractory concrete. The refractory concrete has been achieved based Lafarge cement melted, vermiculite Vermex (replacing sand) and pozzolan (found easily in the garden to replace gravel).
Finally, we have to soak the bricks (A few minutes at least) before you start the refractory cement mortar (cement-based Lafarge melted and vermiculite Vermex).

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Supplies and Preparations




2

Designation	PU HT		Qty Price	Store
Majolica, cheapest found, we will get the door, ash pan with vent and grille.		1	€ 157	Leroy Merlin
Sweeping hatch 16 * 20cm cast				Brico-market
Brick leopard called "semi-refractory" 22 * 10.5 * 5.5cm	€ 0.56	600	€ 401.856	CQM
refractory brick 22 * 11 * 6cm € 0.92		300	€ 330.096	CQM
Diamond Disc Grinder		1	€ 125	Gedimat
25kg bags of cement melted	€ 18.47	8?		Gedimat & CQM
bag of vermiculite Vermex				Gedimat
Bag Pozzolana		1		Shop Green
rock wool panel + aluminum ep 100 * 60cm 3cm Firerock		7 € 5.27 € 44.12044		Leroy Merlin
Panel Rockwool 120 * 60cm 15mm ep Rocksol for expansion joint between the core and the refractory lining of the stove		€ 3.76 € 22.4848 5		Leroy Merlin
Subtotal			1080.55724 €

Provide grinder, trowels, buckets, etc. ...
prévisonnel Budget is about € 1500 .

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budget plans and adaptations ... The self and we

We started with a map of Finnish stove found on the internet, unfortunately expressed in inches and with sizes of bricks not found in France (26 * 13 * 7cm). after long hesitation on how to adapt this plan, we decided to make "best effort" priority in maintaining the dimensions of the flues. We found 22 bricks leopard * 10.5 * 5.5 cm and bricks of 22 * 11 * 6cm.
Cutaway profile:

Cutaway face:

diagram of our stove:

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... Or why we wanted to build ourselves a stove mass ...
Who are we?
We live in Brittany (Côtes d'Armor, Trégor) in an old stone village house, traditional in the region. We bought this house two years ago and since we are renovating ourselves in a respectful spirit of Man and Nature.
Why a masonry heater?
We studied a lot of heating solutions for our house. We had a preference for wood heating, renewable energy of choice. The mass stoves we have quickly convinced by their arguments Essential

• comfort :
  
  
  
  • gentle heat : previously we had a wood stove "basic" steel, which heated to very high a few feet away, but leaving the bottom part at 10 °. The inertial mass of a stove should eliminate this problem.
  • radiant heat and pleasant ,
  • little convection : prone to allergies, we were sensitive to mites mixing and drying of the air that causes the convection heat a steel pan .
• inertia : it seemed very appropriate for a stone house that already has a strong inertia. In addition, the stone walls on the ground floor (where the stove is located), let in some air flow that can disrupt the convection not radiation,
• ecology : combustion is almost complete (90-95%), the exhaust fumes contain almost no particles and tar,
• economy : icing on the cake, one to two a day is soaring, and all types of wood are allowed (including conifers, unlike cast iron stoves e eg.). A simple palette is nicely,
• aesthetics : very debatable point, we find the mass stoves rather beautiful, and especially ours just embedded into the existing fireplace (yes, it's not laughing Brittany no chimneys of the time! dimensions: 1.65 m * 0.5 m * 2.5 m (width * high * prof). Approximate dimensions of the stove: 1.25 m * 0.8 m * 2.1 m (width * high * prof)).

Why build it ourselves We just watched the mass stoves for sale. For the most popular brands such as Tulikivi or NunnaUuni, it generally takes have at least € 10 000 for the stove delivered and installed (price hard to find because only on request). Do not have obviously the money (we need to renovate the whole house!), Being in every way and open site with no hair in hand, we began to look to masonry stoves, made of bricks refractories. We then stumbled upon the blog of a person who has made his ( Do it yourself - masonry heater ) and this has given us desire ...!

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Introduction to mass stoves

3 types of heat

• Convection: energy moves through a gas or liquid. What is known in general are rather radiators heaters that heat by hot air. Fast but problematic for the airways (moving dust, allergies ...). In addition, warm air rises to the ceiling or the floor and escapes easily through the ventilation slots and insulation,
• Conduction: energy moves through physical contact. A wood stove burns our fingers, a masonry heater warms and relaxes the back,
• Radiation: energy moves by infrared like the sun is healthy and comfortable. A stove sends the same mass as the sun rays.

Stoves mass, what is it?
stoves mass, also called 'pans inertia', 'home ground', 'radiant', 'masonry heater', 'masonry stove', 'fireplace or stove to build', 'Kachelofen', etc. ... boistrès stoves are heavy (often more than one tonne) for burning wood at high temperature (often above 900 ° C). This allows a very good combustion energy released more and less as black smoke pollution are simply not burning gas at high temperature. An outbreak lasts one to two hours and the inertia of the pan captures this heat and distributes radiating all around for the rest of the day. More stove is heavy (inertial mass) the more he is able to store energy and therefore more time is needed before feeling the heat outside. But a heavy skillet radiates longer than a lightweight stove (up to 20 hours). One or two outbreaks (4 to 20 kg of wood) are enough for one day with a stove sized correctly.
There different types of mass stoves by region: Alsace ('Kachelofen'), Finland, Russia, Canada, Denmark, etc ... However, all these stoves meet the same principle of joint operation, which is to accumulate heat for it back then radiation.
system benefits

• Comfortable about 80% of the heat emitted by radiation and only 20% by convection. This heat is healthy, smooth and homogeneous
• Effective: burning up 90-95% and a temperature of 1400 ° C heat up in the foyer (But leaving the stove only 100 to 150 ° C!) In the wood burning fireplace at high speed and very high temperature and in the upper (post-combustion chamber) the unburned gases mix with the secondary air and re-ignite,
• Ecological : a minimum of toxic gases exit through the chimney.

Alternatives

• The home oven can be used (ideal for breads, pizzas, etc. ...),
• The fumes can be directed through a heated bench,
• A exchanger Heat can be integrated to heat water and radiators and / or wall / floor heating.